|
Frequently
Asked Questions & Our Answers to Help You Use and Understand
Our Products
- Circulators,
Circulating Baths, Thermostats
-
Chillers
-
General Definitions and Explanations of Specifications
1. Circulators,
Circulating Baths, Thermostats
- How
are the published specifications for PolyScience circulators
determined?
- How
is the capacity of my circulator rated?
- What
is the difference between temperature accuracy and temperature
stability?
- What
is Cool Command?
- How
can the required amount of cooling or heating for my application
be determined?
- Can
I specify Cooling and Heating capacities for the same system?
- How
is the flow rate of the fluid in my system determined?
-
What accessories are available?
1A. Circulators:
Types of Controllers and Temperature Control
- What
controller choices do I have when selecting a PolyScience
circulator?
-
Can I use a heating-only circulator to control close to ambient
temperature?
- Will
my circulator maintain temperature stability on hot and humid
days?
-
Does temperature stability vary throughout the published temperature
working range?
-
What should I do to achieve optimum temperature control with
my circulator?
- Why
does an external probe used with a PolyScience programmable
circulator give better temperature control at the remote application
point?
- Why
is it necessary to specify the temperature at which the maximum
cooling capacity is needed?
1B. Circulators:
Types of Pumps and Their Applications
- What
types of pumps are offered on PolyScience circulators?
1C. Circulators:
Baths Liquids/Thermal Fluids
- Fluids
Chart
1D. Circulators:
Warranty Terms, Service and Correcting Problems
- What
are the PolyScience Warranty Terms?
-
How
does PolyScience provide service and correct problems for
their units in the field?
2. Chillers
- How
are the published specifications for PolyScience circulators
determined?
- How
is the capacity of my circulator rated?
- What
is the difference between temperature accuracy and temperature
stability?
- What
is Cool Command?
-
How do I determine the capacity of my cooling (and heating)
requirements?
-
Can I specify Cooling and Heating capacities for the same
system?
- Why
is it necessary to specify the temperature at which the maximum
cooling is needed?
-
How is the flow rate of the fluid in my system determined?
- How
do I have to know the pump pressure [in PSI] required?
- What
kind of plumbing will be used in my chiller?
- What
about 110/120VAC power?
-
What accessories and options are available?
2A. Chillers:
Temperature Control and Types of Controllers
-
What controller choices do I have when selecting a PolyScience
chiller?
-
Can I control the temperature of my application close to ambient
temperature?
- Will
my chiller maintain temperature stability on hot and humid
days?
-
Does temperature stability vary throughout the published temperature
working range?
- What
should I do to achieve optimum temperature control with my
chiller?
- Why
does an external probe used with a PolyScience chiller give
better temperature control at the remote application point?
- Can
I specify Cooling and Heating capacities for the same system?
- Why
is it necessary to specify the temperature at which the maximum
cooling capacity is needed?
2B. Chillers:
Types of Pumps and Their Applications
- How
do I decide what pump should be used in my system?
-
What pump types does PolyScience offer on their chiller?
2C. Chillers:
Bath Liquids/Thermal Fluids
- Fluids
Charts
2D. Chillers:
Warranty Terms, Service and Correcting Problems
- What
are the PolyScience Warranty Terms?
- How
does PolyScience provide service and correct problems for
their units in the field?
3. General
Definitions and Explanation of Specifications
-
Commonly Used Terms
- What
is the difference between a circulator, circulating bath,
thermostat and chiller?
- What
are the PolyScience Warranty Terms
- How
does PolyScience provide for service of their units in the
field?
1. Circulators,
Circulating Baths, Thermostats
1.1.
How are the published specifications for PolyScience circulators
determined?
The temperature
range, temperature stability, cooling capacity and pumping
specifications are determined under controlled conditions.
These include an ambient temperature of 20°C, 50% relative
humidity, Circulator lid on, no external load attached, and
where, within range, distilled water is the fluid medium.
For temperature measurements below +5C, we use Dynalene HC50,
or 50% ethylene glycol-water mixture. Silicone high temperature
fluids are used above 100°C. Your ambient temperature and
application conditions may vary from our standard conditions;
therefore the results may be somewhat different than published
specifications. All specifications are based on actual measurements,
not averages as done by some manufacturers.
1.2.
How is the capacity of my circulator rated?
Circulators
are often rated in Watts and BTU/hr. This is a power specification
that refers to the amount of heat removed or added over a
period of time. Note: Watt x 3.41 = BTUs/Hr.
1.3.
What is the difference between temperature accuracy and temperature
stability?
Temperature
accuracy is determined by how close the indicated display
agrees with an accurately calibrated standard thermometer.
Temperature stability is the indication of how the temperature
at a point in the reservoir varies with time or maximum deviation
from average mean temperature for 1 hour @ 50°C, using water.
1.4.
What is Cool Command?
Cool
Command is unique technology developed by PolyScience
which combines microprocessor based controlling with pulse-width
modulating valve refrigerant metering to provide the exact
amount of cooling needed for your application. This results
in more precise control, optimum cooling, and longer compressor
life. Models equipped with the Cool Command system can provide
cooling effects within the entire operating range of the unit.
This means that a more rapid cool down from high temperatures
is possible. Cool Command
back
to top of page, to 1. Circulators, Circulating Baths,
Thermostats
1.5.
How can the required amount of cooling or heating for my application
be determined?
In many
cases, the manufacturer of the device you are trying to cool
will be able to tell you how much cooling (in watts or BTU's)
is needed. If this is not available, contact PolyScience for
help. We may already know from past experience what is required,
or we can help you calculate your needs for either a circulator
or chiller.
To calculate
the heat load of your system, use this formula:
Watts
= DT° x (K) / S
Where:
DT
= The difference between incoming and outgoing tap water temperatures
of your instrument. Measure carefully using the same thermometer
for both locations. You may measure in Celsius or Fahrenheit.
S = The
number of seconds to fill a one liter container.
K = Conversion
constant for density and specific heat of water, and the ratio
to convert units measured into Watts per hour for Celsius
or Fahrenheit. (Measured in: Celsius = 4,186, Fahrenheit =
2,326)
Additional
Considerations:
- If
ambient temperature of the cooling location is above 20°C,
add 1% to the calculated wattage for each 0.5°C over 20°C.
- If
operating at 50Hz, add 20% to the calculated wattage.
- If
line voltage is consistently below rated voltage, or if
you work at high altitude, add 10% to the calculated wattage.
- Future
growth cooling needs or variability of heat output of existing
unit.
PolyScience
is available to assist in calculating chiller size for your
application.
1.6. Can I specify Cooling and Heating
capacities for the same system?
Yes. The
patented control techniques incorporated into the PolyScience
circulators provide for seamless transitions between cooling
to heating. Our refrigerated and heated combination units
are specified with high precision over a wide temperature
range.
1.7.
How is the flow rate of the fluid in my system determined?
The instrument
or apparatus that is connected to the chiller usually mandates
this and specifies this in gallons-per-minute (GPM) or liters-per-minute
(LPM). This is typically a minimum value required to deliver
the desired heat transfer. A higher flow rate is generally
acceptable. If there is a pressure requirement, use care to
determine the flow at the desired pressure.
1.8.
What accessories are available?
The circulators
models with a reservoir have 1/4" MPT internally threaded
inlet and outlet for easy attachment to external equipment.
Male inlet and outlet adapters for 3/8, 1/4, and 3/16 in tubing
are supplied when units are shipped, along with a reservoir
cover, one 2 Ft. length of insulated Buna N tubing, 6 ft.
cord with standard grounded US plug on 120V models and European
plug on 240V models. Additional accessories include a remote
probe in 10, 25 and 50 ft lengths for the programmable models,
Digital to analog communication adapter, PolyTemp Software,
cooling coils, Tubing for high temperature up to 300°C, low
temperature insulated tubing, Clamps, tubing, glass thermometer,
Hollow plastic floating balls for insulating open baths, algaecide
and bath cleaner.
back
to top of page, to 1. Circulators, Circulating Baths,
Thermostats
1A. Circulators:
Types of Controllers and Temperature Control
1A.1
What controller choices do I have when selecting a PolyScience
circulator?
There
are four choices of circulator controllers. They are Programmable,
Digital, Standard and Analog. The first
three are microprocessor based, Proportional Integral Derivative
(PID) controllers offering high levels of stability, digital
set and read display, and varying levels of operating convenience,
price and features. The Analog controller is an economical
proportional controller requiring manual setting of the control
point and thermometer readout. All controllers have a redundant
safety backup. Greater detail can be found in the PolyScience
catalog or contact PolyScience for help in selecting the appropriate
model for your application.
1A.2
Can I use a heating-only circulator to control close to ambient
temperature?
It is
possible, but not recommended for consistency. A refrigerated
circulator is preferable. Controlling fluid temperature close
to varying ambient temperatures requires a consistent source
of cooling, preferably refrigeration, in order to have the
controller work properly. A tap water cooling coil in a heating
circulator reservoir usually does not provide enough dependable
cooling. The cooling must overcome external conditions such
as fluctuating room temperature or internal conditions such
as friction heating of the bath fluid caused by the mechanical
action of the pump. Friction heating from the pump and fluid,
plus transfer of heat from the motor to the pump impeller
can cause the bath fluid to gradually rise 3 - 15°C over time.
Depending on the type of pump, the temperature rise, even
without the heater on, is sometimes much more. That is why
PolyScience heating circulators are rated at the low end of
their temperature range as ambient +5°C. Because of the temperature
variability of cooling tap water, this specification is listed
without the use of a cooling coil. The type of bath fluid,
effectiveness of bath insulation and use of a bath lid also
are important considerations when trying to control near ambient.
For best results, a refrigerated circulator should be used
when working close to ambient temperatures, even as high as
35°C. PolyScience circulators feature pump speed control to
allow for operation closer to ambient through reduced friction
heating.
1A.3
Will my circulator maintain temperature stability on hot and
humid days?
As indicated
previously, PolyScience specifications are determined under
standard conditions of 20°C and 50% relative humidity. If
these conditions are greatly exceeded, the circulator must
work harder to maintain a stable temperature. Therefore, under
extreme conditions, the control stability may be reduced.
If the circulator is not in an air conditioned environment,
locate it away from direct sunlight or other external heating
sources such as heat and air conditioning vents, that may
contribute to unwanted, variable temperature control. When
selecting a unit for use in a non air conditioned area above
20°C, add 1% to the heat removal requirement for every 0.5°C
over 20°C.
back
to top of page, to 1. Circulators, Circulating Baths,
Thermostats
1A.4
Does temperature stability vary throughout the published temperature
working range?
No. PolyScience
specifications are very conservative and you should see no
variation in stability at settings within the published working
range. Keep in mind that once a setpoint has been established;
adequate time must be allowed for the temperature to stabilize.
Depending on the reservoir size and where the new setpoint
is compared to a cold or room temperature start, the time
to stabilize could be substantial. Also, time to stabilize
your external application must be considered.
1A.5
What should I do to achieve optimum temperature control with
my circulator?
Basic
steps for optimum results include the following: Keep the
reservoir covered with the lid provided; insulate and minimize
the length of tubing connecting the circulator with your application;
increase flow by using the maximum diameter tubing possible;
set the pump speed for best mixing; use a remote probe if
you have a programmable controller.
1A.6
Why does an external probe used with a PolyScience programmable
circulator give better temperature control at the remote application
point?
Use of
a remote probe permits the point of control to be switched
from inside of a programmable circulator reservoir to the
remote application. Because the temperature is now sensed
at the point of need rather than inside of the reservoir,
there is compensation for heat loss or gain between the circulator
and the remote control point. These changes can result from
varying room temperature, length of tubing, and changes at
the point of application. Remote sensing allows for quicker
response resulting in greater accuracy and stability where
it is most necessary.
1A.7
Why is it necessary to specify the temperature at which the
maximum cooling capacity is needed?
To achieve
the desired temperature and desired rate of change. Often
a system is required to go to an extreme temperature; however,
it may not matter that it arrives at that point very quickly.
In this case, a cooling capacity can be specified at a more
conservative level, allowing for a lower power unit which
may take up less space, less energy, and would be less costly.
back
to top of page, to 1. Circulators, Circulating Baths, thermostats
1B. Circulators:
Types of Pumps and Their Applications
1B.1
What types of pumps are offered on PolyScience circulators?
The two
types available on PolyScience circulators are a pressure
(simplex) pump and a pressure/suction (duplex) pump. The simplex
pressure pump is typically used to push controlled temperature
fluid through tubing, into the closed loop, and back into
the reservoir. There is positive pressure throughout the circulating
system. With a duplex pressure/suction pump, the pump produces
pressure to the external closed loop application, and the
liquid is returned to the circulator by the suction side of
the pump. This duplex pump is suitable for maintaining liquid
level in an open bath because it can return fluid to the circulator.
1C. Circulators:
Bath Liquids
1C.1
Fluids
Chart
Recommendations:
Use distilled water for temperatures from 10°C to 90°C or
a mixture of laboratory grade ethylene glycol and water for
temperatures -20°C to 100°C. The fluid must be chemically
compatible with the 300 series stainless steel in the wetted
parts. The fluid must also be able to produce the temperature
range desired.
For temperature
stability of ±.01°C, the viscosity should be 50 centistokes
or less at the lowest operating temperature to allow good
fluid circulation and to minimize heating from the pump. Most
single type of fluids will be able to stabilize to ±.01°C
over a 100°C range. Use fluids that will satisfy safety, health,
and equipment compatibility requirements. The chart below
will help in selecting a fluid for your application. Stay
within the fluid's normal range for best temperature stability,
low vaporization, and safety. You are responsible for proper
selection and use of the fluids.
Extreme
range operation should be avoided.
| FLUID
DESCRIPTION |
SPECIFIC HEAT
@25°C |
NORMAL RANGE
|
EXTREME RANGE
|
| Water |
1.00
|
10°C - 90°C
|
2°C - 100°C
|
|
Ethylene
Glycol 30%
Water 70% |
.90
|
0°C - 95°C
|
-15°C - 107°C
|
Ethylene
Glycol 50%
Water 50% |
.82
|
-20°C - 100°C
|
-30°C - 100°C
|
| Ethylene
Glycol 100% |
.62
|
50°C - 125°C
|
0°C - 125°C*
|
Methanol
60%
Water 40% |
.52
|
-45°C - 0°C
|
---
|
| DynaleneTM-HC
50 |
.76
|
-50°C - 60°C
|
-62°C - 60°C
|
| DC200
5 cs Silicone Oil |
.32
|
-35°C
- 65°C |
-50°C
- 125°C* |
| DC200
10 cs Silicone Oil |
.34
|
-20°C
- 80°C |
-35°C
- 165°C* |
| DC200
20 cs Silicone Oil |
.36 |
0°C
- 100°C |
-10°C
- 230°C* |
| DC200
50 cs Silicone Oil |
.39 |
50°C
- 150°C |
5°C
- 270°C* |
| DC510
50 cs Silicone Oil |
.39 |
50°C
- 150°C |
5°C
- 270°C* |
| DC550
125 cs Silicone Oil |
.42 |
100°C
- 200°C |
80°C
- 232°C* |
| DC710
500 cs Silicone Oil |
.45 |
150°C
- 250°C |
125°C
- 260°C* |
| Fluorinert |
.23 |
-55°C
- 150°C * #9; |
TBD |
| Galden |
TBD |
-55°C
- 150°C * #9; |
TBD |
*WARNING
- Fluid's flashpoint temperature. DC fluids are manufactured
by Dow Corning.
DO NOT
use the following fluids:
- Automotive
antifreeze with additives**
- Hard
tap water**
- Deionized
water with a specific resistance > 1 meg ohm
- Any
flammable fluids
- Concentrations
of acid or bases
- Solutions
with halides: chlorides, fluorides, bromides, iodides or
sulfur
- Bleach
(Sodium Hypochlorite)
- Solutions
with chromate or chromium salts
**At temperatures
above 40°C, additives or mineral deposits can adhere to the
heater. If allowed to build up, the heater may overheat and
fail. Higher temperatures and higher concentrations of additives
will cause a faster deposit build up. WARNING: Do not use
a flammable liquid as a fire hazard may result.
APPLICATION
NOTES At fluid's low temperature extreme:
- Presence
of ice or slush adversely affects temperature stability.
- Viscosity
above 10 centistokes adversely affects temperature uniformity.
- High
fluid viscosity and high speed pumping generates heat in
the fluid.
At fluid's
temperature above ambient without using refrigeration:
- Without
refrigeration and within 15°C of room temperature, the viscosity
should be 10 centistokes or less to avoid friction heating
of the fluid. Heat loss is encouraged by uncovering the
fluid reservoir and lowering pump speed.
At fluid's
high temperature extreme:
- Heat
loss from vapor causes poor temperature stability.
- A
fume hood may be required to prevent the buildup of vapors
inside the room.
- Use
a cover and/or floating hollow balls to help prevent heat
and vapor loss.
- Fluid
lost from vapor has to be frequently replenished. The temperature
range, temperature stability, cooling capacity and pumping
specifications are determined under controlled conditions.
These include an ambient temperature of 20°C, 50% relative
humidity, Circulator lid on, no external load attached,
and where, within range, distilled water as the fluid medium.
For temperature measurements below +5C, we use Dynalene
HC50 or 50% ethylene glycol-water mixture. Silicone high
temperature fluids are used above 100°C. Your ambient and
application conditions may vary from our standard conditions;
therefore the results may be somewhat different than published
specifications.
back
to top of page, to 1. Circulators, Circulating Baths, thermostats
1D. Circulators:
Warranty Terms, Service and Correcting Problems
1D.1
What are the PolyScience Warranty Terms?
PolyScience
products have a two year warranty on parts and one year warranty
on labor.
1D.2
How does PolyScience provide service and correct problems for
their units in the field?
PolyScience
units are inherently reliable and require very little support
once installed at the customer's site. With our past experience,
supporting customers in the field usually comes down to a
simple phone call to guide a technician through a few troubleshooting
steps. Because of the custom designs of our units, if a unit
is damaged and needs repair, it is best to ship it back to
the factory. We can also contract the service of larger units
to various service agencies across the nation if on-site repair
is necessary.
back
to top of page, to 1. Circulators, Circulating Baths, thermostats
2. Chillers
2.1
How are the published specifications for PolyScience chillers
determined?
The temperature
range, temperature stability, cooling capacity and pumping
specifications are determined under controlled conditions.
These include an ambient temperature of 20°C, 50% relative
humidity, no external load attached, and where within range,
distilled water is the fluid medium. For low temperature measurements
lower than +5°C, we use Dynalene HC50, or 50% ethylene glycol-water
mixture. Your ambient and application conditions may vary
from our standard conditions; therefore the results may be
somewhat different than published specifications.
2.2
How is the capacity of my chiller rated?
Chillers
are often rated in BTU/hr or Kilowatts (kW hr) or Watts. These
are power specifications that refer to the amount of energy
used over a period of time. 1 BTU/HR is the same as 3413 kW
hr. On large systems with high BTU/hr ratings, the capacity
is referred to in "tons". 1 ton is the same as 12,000 BTU/hr.
Heat is also rated in kilowatts (kW). Maximum Watts of heat
removal is determined by adding known watts of heat to the
fluid system.
2.3
What is the difference between temperature accuracy and temperature
stability?
Temperature
accuracy is determined by how close the indicated display
agrees with an accurately calibrated standard thermometer.
Temperature stability is the indication of how the temperature
at a point in the system varies with time. The design of the
chiller's circulation system, location of sensors and Cool
Command technology make the thermal fluids and therefore
the stability quite consistent.
back
to top of page, to 2. Chillers
2.4
What is Cool Command?
Cool
Command is a unique technology developed by PolyScience,
which combines microprocessor based controlling with pulse-width
modulating valve refrigerant metering to provide the exact
amount of cooling needed for your application. This results
in more precise control, optimum cooling, and longer compressor
life. Models equipped with the Cool Command system can provide
cooling effect within the entire operating range of the unit.
This means that a more rapid cool down from high temperatures
is possible. Cool Command
2.5
How do I determine the capacity of my cooling requirements?
Choosing
the right size chiller adds to the economies of its use. The
optimum size needed is based on the amount of heat your application
is generating, plus additional power to maintain temperature
under varying loads. The PolyScience catalog contains information
and a formula to help you select the correct size chiller.
In many cases, the manufacturer of the device you are trying
to cool will be able to tell you how much cooling (in watts
or BTU's) is needed, or we may already know from past experience
what is required. If this information is not readily available,
contact PolyScience and we will assist you in determining
your cooling requirements.
To assist
us determining the cooling capacity required, some initial
information is helpful to have on hand when calling: - the
difference between the incoming and outgoing temperature of
the fluid temperature of your instrument , in °C or °F. -
the time to fill a one liter or one gallon container - the
type of thermal fluid used (even if it's water) and if possible,
the specific heat and weight of the fluid Additional information
may be required.
To calculate
the heat load of your system, use this formula:
Watts
= DT° x (K) / S
Where:
DT
=
The difference between incoming and outgoing tap water temperatures
of your instrument. Measure carefully using the same thermometer
for both locations. You may measure in Celsius or Fahrenheit.
S =
The number of seconds to fill a one liter container.
K =
Conversion constant for density and specific heat of water,
and the ratio to convert units measured into Watts per hour
for Celsius or Fahrenheit. (Measured in: Celsius = 4,186,
Fahrenheit = 2,326)
Additional
Considerations:
- If
ambient temperature of the cooling location is above 20°C,
add 1% to the calculated wattage for each 0.5°C over 20°C.
- If
operating at 50Hz, add 20% to the calculated wattage.
- If
line voltage is consistently below rated voltage, or if
you work at high altitude, add 10% to the calculated wattage.
- Future
growth cooling needs or variability of heat output of existing
unit.
PolyScience
is available to assist in calculating chiller size for your
application.
2.6
Can I specify Cooling and Heating capacities for the same system?
Yes. The
patented control techniques incorporated into the PolyScience
Series 5000 chillers provide for seamless transitions between
cooling to heating. Our Chiller/Heater combination units are
specified with high precision over a wide temperature range.
2.7
Why is it necessary to specify the temperature at which the
maximum cooling capacity is needed?
To achieve
the desired temperature and desired rate of change. Often
a system is required to go to an extreme temperature; however,
it may not matter that it arrives at that point very quickly.
In this case, a cooling capacity can be specified at a more
conservative level, allowing for a lower power unit which
may take up less space, less energy, and would be less costly.
2.8
How is the flow rate of the fluid in my system determined?
The instrument
or apparatus that is connected to the chiller usually mandates
this and specifies this in gallons-per-minute (GPM) or liters-per-minute
(LPM). This is typically a minimum value required to deliver
the desired heat transfer. A higher flow rate is generally
acceptable. If there is a pressure requirement, use care to
determine the flow at the desired pressure.
2.9
How do I have to know the pump pressure [in PSI] required?
As you
will see in the next question, the pressure determines the
type of pump we use. It is also imperative to select the proper
size of pump; all pumps are specified with a GPM at some PSI.
A one-quarter horsepower pump might be able to put out 10
GPM but not with any pressure. Likewise, a similar sized pump
may be able to build up plenty of pressure, yet at a very
small flow rate. This is the same as specifying both voltage
and current requirements for an electrical appliance.
2.10
What kind of plumbing will be used in my chiller?
This is
determined by the fluid and temperature range and operating
pressure. We want to be sure that we choose plumbing that
is compatible with the fluid to avoid deterioration of the
pipes or contamination of the fluid. For example, in a DI
water system, we could use plastic pipe or stainless steel;
for high temperature requirements, copper pipe or Teflon tubing
would be used in place of the lower temperature rated plastics.
Some customers require stainless steel for their application
because of the products that it comes in contact with.
2.11
What about 110/120VAC power?
Most compressors
are available for 110/120VAC but check with PolyScience customer
service for the particular model you are interested in learning
about.
2.12
What accessories and options are available?
Options
include: Fluid Flow Meter, Fluid Pressure Meter, Particle
Filter, Deionized Water Compatible, Analog Interface, RS-232
interface, Remote Start/Stop Capability, and Flourinert compatible.
Please indicate, on the Chiller Quote Request Form, any items
you are interested in learning about.
back
to top of page, to 2. Chillers
2A. Chillers:
Temperature Control and Types of Controllers
2A.1
What controller choices do I have when selecting a PolyScience
chiller?
PolyScience
chillers include microprocessor based, Proportional Integral
Derivative (PID) controllers offering high levels of stability,
digital set and read display. All controllers have redundant
safety backup.
2A.2
Can I control the temperature of my application close to ambient
temperature?
Controlling
fluid temperature close to varying ambient temperatures requires
a consistent source of refrigerated cooling, in order to have
the controller work properly. The cooling must be sufficient
enough to overcome external conditions such as fluctuating
room temperature and internal conditions such as friction
heating of the bath fluid caused by the mechanical action
of the pump.
2A.3
Will my chiller maintain temperature stability on hot and humid
days?
As indicated
previously, PolyScience specifications are determined under
standard conditions of 20°C and 50% relative humidity. If
these conditions are greatly exceeded, the circulator must
work harder to maintain a stable temperature. Therefore, under
extreme conditions, the control stability may be reduced.
If the circulator is not in an air conditioned environment,
locate it away from direct sunlight or other external heating
sources such as heat and air conditioning vents, that may
contribute to unwanted, variable temperature control. When
selecting a unit for use in a non air conditioned area above
20°C, add 1% to the heat removal requirement for every 0.5°C
over 20°C.
2A.4
Does temperature stability vary throughout the published temperature
working range?
No. PolyScience
specifications are very conservative and you should see no
variation in stability at settings within the published working
range. Keep in mind that once a setpoint has been established;
adequate time must be allowed for the temperature to stabilize.
Depending on the chiller's cooling capacity and where the
new setpoint is compared to a room temperature or cold start,
the time to stabilize could be substantial. Also, time to
stabilize your external application must be considered.
2A.5
What should I do to achieve optimum temperature control with
my chiller?
Basic
steps for optimum results include the following: Insulate
and minimize the length of tubing connecting the circulator
with your application; increase flow by using the maximum
diameter tubing possible; use a remote/external probe.
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2A.6
Can I specify Cooling and Heating capacities for the same system?
Yes. The
patented control techniques incorporated into the PolyScience
Series 500 chillers provide for seamless transitions between
cooling to heating. Our Refrigerated and Heated circulating
units are specified with high precision over a wide temperature
range.
2A.7
Why is it necessary to specify the temperature at which the
maximum cooling capacity is needed?
To achieve
the desired temperature and desired rate of change. Often
a system is required to go to an extreme temperature; however,
it may not matter that it arrives at that point very quickly.
In this case, a cooling capacity can be specified at a more
conservative level, allowing for a lower power unit which
may take up less space, less energy, and would be less costly.
2B. Chillers:
Types of Pumps and Their Applications
2B.1
How do I decide what pump should be used in my system?
We can
determine this for you -- unless you or your application has
some specific requirements. When we choose pumps for your
system, there is always a trade-off between higher flow rates
and higher pressures. The following chart indicates the features
of the available pumps.
2B.2
What pump types does PolyScience offer on their chillers?
| Magnetic
Drive Centrifugal Pump
"Standard" Series |
Positive
Displacement Pump
"P" Series |
Regenerative
Turbine Pump
"T" Series |
- Moderate
flow at low pressure (up to 4 GPM @ 10 psi )
-
Quiet Operation
-
Minimal Maintenance
-
Corrosion Resistant
|
-
Stable constant flow at various head pressures; In-line
pressure regulator adjustable between 20-100 psi
-
Low to moderate flow
(1-4 GPM)
-
Pressure gauge included
-
Supply coolant over long distance
|
-
Moderate to high pressure; In-line pressure regulator
adjustable between 20-100 psi
-
Low to high flow (1-9 GPM)
-
Pressure gauge
-
Durable and reliable
|
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2C. Chillers:
Thermal Fluids
2C.1
Fluid Chart
Plain
or distilled water is suitable for many applications in the
medium temperature range, and it's easy to obtain. For lower
than freezing temperature ranges a 50/50 mix of water a glycol
or an alcohol. However, there are many reasons not to use
water: Limited temperature range (+10°C to +90°C) Ions in
the water can cause corrosion and result in a build-up of
residue Water nurtures organic material growth For these reasons,
other fluids are used. hyperlink here to fluids
Recommendations:
Use distilled water for temperatures from 10°C to 90°C or
a mixture of laboratory grade ethylene glycol and water for
temperatures -20°C to 100°C. The fluid must be chemically
compatible with the wetted parts. The fluid must also be able
to produce the temperature range desired. For optimal temperature
stability, the viscosity should be 50 centistokes or less
at the lowest operating temperature to allow good fluid circulation
and to minimize heating from the pump.
Use fluids
that will satisfy safety, health, and equipment compatibility
requirements. The chart below will help in selecting a fluid
for your application. Stay within the fluid's normal range
for best temperature stability, low vaporization, and safety.
You are responsible for proper selection and use of the fluids.
Extreme
range operation should be avoided.
|
FLUID DESCRIPTION |
SPECIFIC
HEAT
@25°C |
NORMAL RANGE |
EXTREME
RANGE |
|
Water |
1.00 |
10°C
- 90°C |
2°C
- 100°C |
|
Ethylene Glycol 30%
Water 70% |
.90 |
0°C
- 95°C |
-15°C
- 107°C |
|
Ethylene Glycol 50%
Water 50% |
.82 |
-20°C
- 100°C |
-30°C
- 100°C |
|
Ethylene Glycol 100% |
.62 |
50°C
- 125°C |
0°C
- 125°C* |
|
DynaleneTM-HC 50 |
.76 |
-50°C
- 60°C |
-62°C
- 60°C |
|
DC200
5 cs Silicone Oil |
.32 |
-35°C
- 65°C |
-50°C
- 125°C* |
|
DC200
10 cs Silicone Oil |
.34 |
-20°C
- 80°C |
-35°C
- 165°C* |
|
DC200
20 cs Silicone Oil |
.36 |
0°C
- 100°C |
-10°C
- 230°C* |
|
DC200
50 cs Silicone Oil |
.39 |
50°C
- 150°C |
5°C
- 270°C* |
|
DC510
50 cs Silicone Oil |
.39 |
50°C
- 150°C |
5°C
- 270°C* |
|
DC550
125 cs Silicone Oil |
.42 |
100°C
- 200°C |
80°C
- 232°C* |
|
DC710
500 cs Silicone Oil |
.45 |
150°C
- 250°C |
125°C
- 260°C* |
|
Fluorinert |
.23 |
-55°C
- 150°C * #9; |
TBD |
|
Galden |
TBD |
-55°C
- 150°C * #9; |
TBD |
*WARNING
- Fluid's flashpoint temperature. DC fluids are manufactured
by Dow Corning.
DO NOT
use the following fluids:
- Automotive
antifreeze with additives**
- Hard
tap water**
- Deionized
water with a specific resistance > 1 meg ohm (unless DI
package equipped)
- Any
flammable fluids
- Concentrations
of acid or bases
- Solutions
with halides: chlorides, fluorides, bromides, iodides or
sulfur
- Bleach
(Sodium Hypochlorite)
- Solutions
with chromate or chromium salts
**At temperatures
above 40°C, additives or mineral deposits can adhere to the
heater. If allowed to build up, the heater may overheat and
fail. Higher temperatures and higher concentrations of additives
will cause a faster deposit build up. WARNING: Do not use
a flammable liquid as a fire hazard may result.
APPLICATION
NOTES At fluid's low temperature extreme:
- Presence
of ice or slush adversely affects temperature stability.
- Viscosity
above 10 centistokes adversely affects temperature uniformity.
- High
fluid viscosity and high speed pumping generates heat in
the fluid.
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3. General
Definitions and Explanation of Specifications
3.1
Commonly Used Terms:
Refrigeration
System: Mechanical Systems that usually include a compressor,
heat exchangers condensers, and associated components that
are designed to remove heat. Refrigeration systems are incorporated
into PolyScience temperature control products, including Recirculating
Baths, Chillers, and Immersion and Flow-Through Coolers.
Recirculation:
A system of externally circulating temperature controlled
fluid pumped from a PolyScience product such as a chiller
or circulator. The thermal fluid flows through a customer's
device or apparatus and back to the chiller for the purpose
of temperature controlling the external device. The thermal
fluid being circulated functions to heat, cool or maintain
the temperature of the external device and then return it
to the chiller or circulator, thereby recirculating the thermal
fluid.
Controllers:
PolyScience offers three microprocessor, PID controllers on
their circulator series as well as a proportional analog controller
on several additional products. These controllers combine
performance and easy-to use features to maintain and adjust
temperatures of the PolyScience products in heating and/or
cooling functions. PolyScience chillers all include an LED
set/read microprocessor controller.
Cooling
Capacity: The capacity of a refrigeration system to remove
a quantity heat or cool a given amount of air or fluid, usually
rated in units of BTU/Hr or Watts.
Accuracy: Is
how close the indicated temperature display agrees with
an accurately calibrated standard
thermometer
at a given point, as in the reservoir of a bath.
Temperature
Stability:
Is
the indication of how the temperature at a point in the
reservoir
varies with time or the maximum deviation from the average
mean temperature for 1 hour @ 50 degrees C using water as
the thermal fluid.
Temperature
Uniformity: indicates
how the temperature deviates at various points throughout
the reservoir of a bath over a period of time at a given temperature
using water as the thermal fluid.
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Specifications
3.2
What is the difference between a circulator, circulating bath,
thermostat and chiller?
Circulator,
circulating bath or thermostat are all names for similar
devices that very accurately control temperature of fluids
over a wide cooling or heating range. These devices also have
varieties of circulating pumps that are characterized by low
pressure and low volume. They are usually small; bench-top
sized, have modest cooling capacity, include a usable reservoir
and are used for controlling applications where temperature
accuracy and stability are necessary. In these FAQ's, PolyScience
will use the name circulator to define this type of device.
A chiller,
or recirculating chiller, is also a temperature controlled
circulating device, but unlike a circulator, a chiller has
greater cooling capacity, is usually somewhat less accurate
in temperature control, and has greater pumping volume and
pressure. Because of their greater cooling and pumping capacity,
chillers are larger than circulators and are usually located
on the floor rather than a benchtop. The temperature range
of the chiller is less than that of the circulators because
chillers are optimized for high capacity cooling or use in
close to room temperature conditions. Various models can also
include heating capabilities.
In
summary, choose a circulator/circulating bath for precise
temperature control within a broad range and limited pumping
needs. Select a chiller for high cooling capacity, somewhat
less precise temperature control, and heavy duty pumping.
We will be glad to provide additional information on these
products.
3.3
What are the PolyScience Warranty Terms?
PolyScience
products have a two year warranty on parts and one year warranty
on labor.
3.4
How does PolyScience provide for service of their units in the
field?
PolyScience
units are inherently reliable and require very little support
once installed at the customer's site. With our past experience,
supporting customers in the field usually comes down to a
simple phone call to guide a technician through a few troubleshooting
steps. Because of the custom designs of our units, if a unit
is damaged and needs repair, it is best to ship it back to
the factory. We can also contract the service of larger units
to various service agencies across the nation if on-site repair
is necessary.
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Specifications
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